Tips to Improve Kitting & Assembly Processes

Kitting is an important part of many industries and product segments' supply chains, especially for subscription e-tailers and automotive manufacturing. This service can be difficult to improve because of inefficiencies and inaccuracy.

Kitting allows sellers to sell multiple products under one SKU. This can reduce shipping and packaging costs and increase sales. Kits can also increase customer satisfaction and revenue. Kitting is a great option for many businesses. Kitting and assembly facilities can be more efficient and cost-effective if accuracy is taken into consideration.

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It is important to have a clearly defined strategy. These are some tips that will improve your kitting and assembly.

  • To eliminate redundancies and maintain accuracy, create procedures that are well-planned.
  • To minimize inefficiencies and bottlenecks, operational areas must be designed to flow with operations.
  • To eliminate confusion and optimize processing, organize the picking area and warehouse.
  • To minimize mistakes in stocking or picking, designate a space for receiving, unpacking, organizing, and labeling incoming components.
  • To prevent bottlenecks, manual kitting teams must be taught to maintain a consistent pace.

After teams have repeated the same kitting actions in long spurts for a while, they can take a break to allow them to regroup.

The kitting and assembly services also tend to improve customer experience when shipping a damaged or incomplete item.

Consider whether it is worth your time to order pre-packaged or on-demand kits for your business. This should be part of your business planning strategy.

You can reduce assembly time by assembling more kits than you need. Consolidating SKUs helps to make inventory management easier and allows for better trackability.

Ask if multiple items can be ordered from one supplier.

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